In 2012, we launched diamond coated end mills for processing
cemented carbide. This series is applied UDC (Ultra Diamond
Coating), which offers excellent hardness and durability by
improving adhesion to cemented carbide and controlling fine particle
composition, and literally 'cuts' cemented carbide stably with long
tool life.
Furthermore, the best-designed tool geometry for processing cemented
carbide makes remarkable DEEP cutting possible and achieved highly
efficient and accurate processing of cemented carbide.
In September 2020, we launched the UDCBH (ball) as a new “H” (high
speed) series to the already extensive UDC lineup.
It's the long-awaited UDC 3rd generation series with an optimized
cutting edge treatment and improved diamond coating with respect to
the “F series”. We can achieve high feed rates that up until now
could not be dreamed of when imagining the direct milling of
cemented carbide. The material removal volume has also dramatically
increased, and this is ideal for rough processing to semi-finishing.
By using it in conjunction with the previously launched “F” (Fine)
series, it is possible to perform direct milling of cemented carbide
with both high efficiency and high quality.
H
High-level Treatment!!
Unbelievable milling performance
High Speed!!
Mill at surprisingly high feed rate
High Material Removal Volume!!
Highly improved material removal volume
The key points
New generation edge treatment
minimize damage
Improved diamond coating
to enhance wear resistance
NEW! UDCBH
Work Size : 50 x 50 x 10 mm
Pocket Size : Top φ10 x Depth 3.5 mm
Material Romoval Volume : 160 mm3 / Pocket
Coolant : Air Blow
UDCBH shows maximum tool performance under high-speed conditions.
Tool life may shorten when used at the same feed rate as before.
| NEW! UDCBH | UDCBF | |
| Milling Conditions | ||
| Spindle Speed (min-1) | 30,000 | 20,000 |
| Feed Rate (mm/min) | 1,500 | 200 |
| ap (mm) | 0.1 | |
| ae (mm) | 0.3 | |
| Milling Results | ||
| 1 side 16 pockets | 1 Tool Milling time 76分 | 4 Tool Mlling time 7 h 28 min |
| Tool after milling 4 pockets |
|
|
| Tool after milling 16 pockets |
|
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The sharpest cutting edge in the UDC series
The best choice for high quality milling surface
F
①UDC coating
Optimized coating for F series
②Special treatment for a sharp edge
Minimized edge chipping and level gap
③Chip pocket designed on tool tip
Excellent surface finish
| Tool | UDCBH | UDCBF |
|---|---|---|
| Spindle Speed (min-1) | 30,000 | |
| Feed Rate (mm/min) | 750 | 250 |
| ap (mm) | 0.02 | |
| ae (mm) | 0.02 | |
| Coolant | Airblow | |
Improve efficiency and lower costs by using the right tool based on edge chipping requirements.
●Series list
| UDCBH | High-speed Ball End Mills |
|---|---|
| UDCBF | High-grade Ball End Mills |
| UDCLBF | High-grade Long Neck Ball End Mills |
| UDCLRSF | High-grade Long Neck Radius End Mills |
| UDCB | Ball End Mills |
| UDCLB | Long Neck Ball End Mills |
| UDCLRS | Long Neck Radius End Mills |
| UDCMX | Drills |
| UDCT | Thread Mills |
Optimized cBN material and improved cutting edge geometry for
milling the ultra-hard materials offer high precision milling and
long tool life.
By excellent wear-resistance and chipping-resistance of the tool,
outstanding surface roughness and precision are maintained even
under long cycle time.
Recommended to use on finishing process for the ultra-hard
materials.
Improved sharp edge
Optimized cBN material and improved cutting edge geometry for
milling the ultra-hard materials offer high precision milling and
long tool life.
By excellent wear-resistance and chipping-resistance of the tool,
outstanding surface roughness and precision are maintained even
under long cycle time.
Recommended to use on finishing process for the ultra-hard
materials.
How to choose CBN Series
| CBN-LRF | High-grade Long Neck Radius End Mills |
|---|---|
| CBN-LBF | High-grade Long Neck Ball End Mills |
| CBN-LBSF | Super Finishing Long Neck Ball End Mills |
| CBN-RSF | Super Finishing Long Neck Radius End Mills |
