Drill Manufacturing Process

Our drills are completely made by UnionTool's own equipment. For high quality products and stable supply, we have several inspection processes in our drill manufacturing system.
Within this content, you can see the manufacturing process of under cut drills (UC type) for an example.

1. Incoming inspection (Tungsten carbide rod)

Check point in this process

TRS strength test (Fig.1)
Removal of defective rod (Visual inspection)

SPC method

Check sheet
Inspection sheet

2. Cutting process of carbide rod

Check point in this process

Length of carbide chip (Fig.2)

SPC method

Cut-off check sheet

3. Composite process of carbide chip

Check point in this process

Overall length (Fig.3)
Shank to body concentricity
Tensile strength

SPC method

Assembly check sheet

4. Manufacturing process of drill blank

Check point in this process

Diameter
Undercut diameter
Shank diameter
Cylindricity
Shank to body concentricity

SPC method

Blank check sheet

5. Intermediate inspection of blank

Check point in this process

Diameter (1)
Undercut diameter (2)
Shank diameter (3)
Appearance

SPC method

Blank inspection report

6. Cutting process of flute, relief and point

Check point in this process

Web thickness
Body clearance
Margin width
Margin length
Helix angle
Point angle
Primary angle

Secondary angle
Overall length
Flute land ratio
Flute length
Body length
Chisel point inconcentricity
Web taper

SPC method

Check sheet

7. Cleaning process

Check point in this process

No dust.
No cutting oil.

SPC method

Cleaning solution check sheet

8. Final inspection of drill (Automatic AOI)

Check point in this process

Flute length
Overall length
Margin width
Margin length
Chisel point inconcentricity
Body clearance
Web thickness

Helix angle
Point angle
Body length
Gap, Overlap
Primary flare, Primary taper
Chipping
Appearance

SPC method

Inspection sheet
Inspection report

PRODUCT 01 PCB Drills / Routers / Ultra precision micro-hole drill

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